1AK200 Compact Wheel Lathe: Precision and Efficiency for Modern Rail Maintenance
The 1AK200 COMPACT Wheel Lathe is a state-of-the-art machining solution designed for the efficient and precise reprofiling of railway wheels on the spot. As rail transport continues to grow in importance for sustainable mobility, maintaining wheel integrity is crucial for safety, performance, and cost-effectiveness. The 1AK200 stands out as a reliable, high-performance machine that meets the demands of modern rail maintenance.
Key Features and Benefits
1. Compact and Versatile Design
The 1AK200 COMPACT is engineered for space efficiency without compromising functionality. Its compact footprint makes it ideal for workshops with limited space while still delivering the power and precision needed for wheel reprofiling.
2. High Precision Machining
Equipped with advanced high-quality cutting tools, the 1AK200 COMPACT ensures exceptional accuracy in wheel reprofiling. This precision extends wheel lifespan, reduces wear on tracks, and enhances overall train performance.
3. User-Friendly Operation
With intuitive controls and automated features, the 1AK200 COMPACT minimizes manual intervention, reducing operator fatigue and human error. This makes it an excellent choice for both experienced machinists and newer technicians.
4. Durability and Low Maintenance
Built with robust materials and high-end components, the 1AK200 COMPACT is designed for long-term reliability. Its low-maintenance design ensures minimal downtime, keeping maintenance operations running smoothly.
5. Cost-Effective Solution
By optimizing wheel reprofiling processes, the 1AK200 COMPACT helps rail operators reduce wheel replacement costs and extend the service life of wheelsets. This leads to significant long-term savings while maintaining safety standards.
Ideal Applications
- Railway Maintenance Shops – Perfect for reprofiling wheels on locomotives and freight wagons.
- Urban Transit Systems – Ensures smooth operation for metros and trams by maintaining optimal wheel profiles.
- Industrial Rail Operations – Supports mining, cargo, and industrial rail applications where wheel wear is a critical concern.
Conclusion
The 1AK200 COMPACT Wheel Lathe is a game-changer in rail maintenance, combining precision, efficiency, and durability in a compact package. By investing in this advanced machining solution, rail operators can enhance safety, reduce operational costs, and ensure the longevity of their rolling stock.
For modern rail networks striving for excellence, the 1AK200 COMPACT is the smart choice for reliable, high-quality wheel maintenance.
# | DESCRIPTION | QTY |
1 | Transport trolley 300kg | 1 |
2 | Wheel spinner WRD-380SE 3kW | 1 |
3 | Stand with machining module | 1 |
4 | Spanners set | 1 |
5 | Magnetic level (60cm/30cm) | 2 |
6 | Universal grease | 2 |
7 | Geared electric motor | 1 |
8 | Frequency inverter with box and stand | 1 |
9 | Electric cables 40m | 2 |
10 | Friction wheels 160mm | 2 |
11 | Safety helmets | 2 |
12 | Necessary bolts and nuts set | 1 |
13 | Railcar wheel stops | 2 |
14 | Hydraulic jack 50t with nozzle | 2 |
15 | Round turning inserts RCMX 2507MO-RM1 | 10 |
16 | Tool holder PRAMET PRDCN 4040 S 25 | 1 |
17 | Turnbuckle 1200-1400mm | 2 |
18 | Tool holder ISCAR | 2 |
19 | Round turning inserts ISCAR | 10 |
20 | Taxometer | 1 |
21 | Plastic Tool Box | 3 |
1AK200 COMPACT ASSEMBLY VIDEO GUIDE
https://www.youtube.com/watch?v=bkykY9YOcvE
1AK200 COMPACT ASSEMBLY GUIDE
A good mechanic always check all the nuts and bolts.
1AK200 WRD-380 wheel spinner
A good mechanic always check all the nuts and bolts.
use wheel chocks to prevent movement of rail cars
fix wheel spinner on the rail
wheel spinner height adjustment
connect wheel spinner with electrical panel box
using included cables
first test the wheel spinner without heavy load
1. Switch on - main switch
2. Release emergency stop button
3. Press RESET button
4. Select left or right wheel rotation direction
5. Press start (GREEN BUTTON)
6. Rotate SPEED knob to increase or decrease rotation
To power off wheel spinner:
1. Press STOP (RED BUTTON),
2. Turn off main switch
3. Disconnect cables from power source.
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NB! For training recommended for machinists first to try cut wheels on decommissioned carriages/railcars etc.
1. Use wheel chocks to prevent rail cars movement.
2. To cut rail car wheels, the rail car wheel set first must be lifted with two hydraulic jacks for 15-25mm above rail head.
3. From one side of rail car wheel set place and fix portable wheel lathe 1AK200 COMPACT and from anothers side - place and fix wheel
spinner WRD-380.
4. When starting wheel spinner, first make sure that the friction wheel rotates in the direction required for wheel cut and change if needed.
5. Set the minimum rotation speed of the friction wheel at beginning of railcar wheel rotation and increase speed to desired slowly.
(the optimal rotation speed is determined experimentally depending of the used turning inserts and railcar wheel defects).
6. Slowly move the tool holder with turning insert to rail car wheel and start cutting process at minimal cutting dept and speed.
7. The turned surface is controlled by a standard profile gauges.
8. After finishing the cutting process you should:
- smoothly reduce the speed of wheelset rotation and turn off the power supply
- smoothly move the tool holder roller away from the wheelset wheel
- smoothly lower the wheelset and remove the hydraulic jacks
- remove the wheel chocks
download pdf Download it!
Any suggestions for improvement are welcome!
1AK200 COMPACT portable wheel lathe export price is US$34200.
Time of manufacturing 3 months after payment.
E-mail us if you have any questions:
russia@portablewheellathe.com
© 2025 TURNING LLC, Moscow, RUSSIA