Portable wheel lathe 1AK200 COMPACT for sale

1AK200 Compact Wheel Lathe: Precision and Efficiency for Modern Rail Maintenance

The 1AK200 COMPACT Wheel Lathe is a state-of-the-art machining solution designed for the efficient and precise reprofiling of railway wheels on the spot. As rail transport continues to grow in importance for sustainable mobility, maintaining wheel integrity is crucial for safety, performance, and cost-effectiveness. The 1AK200 stands out as a reliable, high-performance machine that meets the demands of modern rail maintenance.

Key Features and Benefits

1. Compact and Versatile Design

The 1AK200 COMPACT is engineered for space efficiency without compromising functionality. Its compact footprint makes it ideal for workshops with limited space while still delivering the power and precision needed for wheel reprofiling.

2. High Precision Machining

Equipped with advanced high-quality cutting tools, the 1AK200 COMPACT ensures exceptional accuracy in wheel reprofiling. This precision extends wheel lifespan, reduces wear on tracks, and enhances overall train performance.

3. User-Friendly Operation

With intuitive controls and automated features, the 1AK200 COMPACT minimizes manual intervention, reducing operator fatigue and human error. This makes it an excellent choice for both experienced machinists and newer technicians.

4. Durability and Low Maintenance

Built with robust materials and high-end components, the 1AK200 COMPACT is designed for long-term reliability. Its low-maintenance design ensures minimal downtime, keeping maintenance operations running smoothly.

5. Cost-Effective Solution

By optimizing wheel reprofiling processes, the 1AK200 COMPACT helps rail operators reduce wheel replacement costs and extend the service life of wheelsets. This leads to significant long-term savings while maintaining safety standards.

Ideal Applications

- Railway Maintenance Shops – Perfect for reprofiling wheels on locomotives and freight wagons.

- Urban Transit Systems – Ensures smooth operation for metros and trams by maintaining optimal wheel profiles.

- Industrial Rail Operations – Supports mining, cargo, and industrial rail applications where wheel wear is a critical concern.

Conclusion

The 1AK200 COMPACT Wheel Lathe is a game-changer in rail maintenance, combining precision, efficiency, and durability in a compact package. By investing in this advanced machining solution, rail operators can enhance safety, reduce operational costs, and ensure the longevity of their rolling stock.

For modern rail networks striving for excellence, the 1AK200 COMPACT is the smart choice for reliable, high-quality wheel maintenance.

 

NB! For training recommended for machinists first to try cut wheels on decommissioned carriages/railcars etc.

 

1. Use wheel chocks to prevent rail cars movement.

 

2. To cut rail car wheels, the rail car wheel set first must be lifted with two hydraulic jacks for 15-25mm above rail head.

 

3. From one side of rail car wheel set place and fix portable wheel lathe 1AK200 COMPACT and from anothers side - place and fix wheel

spinner WRD-380.

 

4. When starting wheel spinner, first make sure that the friction wheel rotates in the direction required for wheel cut and change if needed.

 

5. Set the minimum rotation speed of the friction wheel at beginning of railcar wheel rotation and increase speed to desired slowly.

(the optimal rotation speed is determined experimentally depending of the used turning inserts and railcar wheel defects).

 

6. Slowly move the tool holder with turning insert to rail car wheel and start cutting process at minimal cutting dept and speed.

 

7. The turned surface is controlled by a standard profile gauges.

 

8. After finishing the cutting process you should:

- smoothly reduce the speed of wheelset rotation and turn off the power supply

- smoothly move the tool holder roller away from the wheelset wheel

- smoothly lower the wheelset and remove the hydraulic jacks

- remove the wheel chocks